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Differences between Standard and High-Purity Quartz Boats

Differences between Standard and High-Purity Quartz Boats

2026-04-02

1Material Composition & Purity

The fundamental difference lies in the SiO₂ purity level and the concentration of metallic trace impurities.

Property Standard Grade High-Purity Grade
SiO₂ Purity 99.9% – 99.99% ≥ 99.999% (5N+)
Metal Impurities ~10–100 ppm total < 1 ppm total
OH Content Higher (~150–300 ppm) Ultra-low (< 30 ppm)
Raw Material Source Natural quartz sand Synthetic or select natural crystal

2Thermal & Mechanical Performance

Thermal Stability

High-purity boats exhibit superior thermal shock resistance and lower deformation rates at sustained temperatures above 1100 °C. Their tighter microstructure minimizes bubble formation and devitrification — a crystallization process that weakens the material over time.

Mechanical Strength

Standard boats may develop micro-cracks after repeated thermal cycling, shortening service life. High-purity variants maintain dimensional integrity over more cycles, reducing replacement frequency in high-volume fabs.

High-purity quartz boats can sustain operating temperatures up to 1250 °C with significantly lower risk of sagging or structural failure compared to standard grades.

3Contamination Risk & Process Impact

In advanced node semiconductor fabrication (28 nm and below), even trace metal contamination — measured in parts per trillion — can cause device failure. Standard quartz boats release metal ions at high temperatures, introducing defect-inducing contaminants into the wafer surface.

High-purity boats dramatically reduce this risk, making them mandatory in diffusion, oxidation, and annealing steps for logic and memory chips requiring stringent cleanliness standards.

Fe < 0.1 ppbNa < 0.05 ppbAl < 0.1 ppbParticle Control

4Application Scenarios & Selection

When to Use Standard Boats

Standard quartz boats are cost-effective solutions for lower-specification processes: R&D environments, legacy node production (≥ 90 nm), solar cell diffusion, and LED epitaxial processes where ultra-low contamination is not critical.

When to Use High-Purity Boats

High-purity boats are essential in advanced CMOS logic, DRAM, NAND flash production lines, and any process operating above 1100 °C with strict yield requirements. Their higher upfront cost is offset by reduced defect rates and longer service intervals.

Selecting the right grade is not only a material decision — it directly impacts yield, throughput, and total cost of ownership across the entire wafer fabrication process.